A technology originally developed to smooth out and pattern high-powered laser beams for the National Ignition Facility (NIF) can be used to 3-D print metal objects faster than ever before, according to a new study by Lawrence Livermore researchers.
A team of Lab scientists report the findings in the latest issue of Optics Express, published online on May 15. This new method—Diode-based Additive Manufacturing (DiAM)—uses high-powered arrays of laser diodes, a Q-switched laser and a specialized laser modulator developed for NIF to flash print an entire layer of metal powder at a time, instead of raster scanning with a laser across each layer, as with conventional laser-based powder-bed fusion additive manufacturing (PBFAM) systems.